Preparation before underseal

Rust proofing only works properly when the underside has been cleaned, checked and prepared. Coating over loose rust or failed factory underseal traps the problem underneath.

Sandblasting chassis during rust proofing preparation
Flap disc preparation for underside rust treatment
Air needler used for corrosion removal

Treatment quality depends on preparation

Applying rustproofing to a poorly prepared surface is pointless. Mud, road salt, silt, tar, failed underseal and loose corrosion all need to be dealt with before the final protection is applied.

Preparation time varies because every vehicle is different. A clean modern vehicle may need limited preparation; a classic, import, off-roader or winter-used vehicle may need far more work.

Pre-treatment preparation process

The aim is simple: expose a sound surface, identify any repairs and dry the underside ready for coating.

Trim removal

Wheels, arch liners, undertrays and underside covers are removed where needed to gain access.

Initial jet wash

Heavy mud, dirt and loose debris are removed from the underside and arches.

Steam cleaning

Hot washing helps remove oil, tar, old wax and softened factory underseal.

Chemical clean

Traffic film remover and further washing help remove road salt, tar and oily contamination.

Abrasive preparation

Air needling, wire brushing, grinding, sanding or blasting is used to remove loose corrosion.

Rust conversion

Remaining stained but solid areas can be treated with rust converter before coating.

Rust repairs if needed

Any holes, structural corrosion or heavy pitting must be discussed and repaired before protection.

Seam sealing and primer

Repaired areas and failed seams are protected with appropriate primers and seam sealer.

Blow and dry

Air lines and heat lamps help remove dust and moisture before the underseal treatment begins.

Need rust proofing advice for a vehicle in Wales?

Pop in for a free underside assessment or call the workshop to talk through the condition of your car, 4x4, camper, van or classic.

Call 01443 302123